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iPhone 16 Pro Max Power Button Repair

Complete guide to iPhone 16 Pro Max power button repair. Cost estimates, difficulty level, time required, and environmental impact.

💰 Cost:$50 - $140
⏱️ Time:1-2 hours
🌍 CO₂ Saved:72 kg

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💰 Cost Breakdown

Parts$30 - $84
Labor$20 - $56
Total Estimated Cost$50 - $140

💡 Tip: Costs vary by location and repair shop. Authorized service centers typically charge more than independent repair shops.

🔧 Repair Overview

Power Button Repair is one of the most common repairs for iPhone 16 Pro Max. This repair involves replacing the damaged input component with a new or refurbished part. The process typically takes 1-2 hours and requires moderate skill level.

🔧 Required Tools

🔩 Replacement Parts

What You'll Need

  • Replacement input part (OEM or aftermarket)
  • Precision screwdriver set (Phillips #000 or pentalobe)
  • Opening tools (plastic spudger, suction cup)
  • Adhesive strips or glue
  • Clean workspace with good lighting

Step-by-Step Process

Step 1: Before you begin

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Allow your iPhone's battery to drain below 25%, as a charged lithium-ion battery is a potential safety hazard.

Unplug any cables from your iPhone.

Hold the power and either volume buttons, and slide to power off your iPhone.

Step 2: Tape over any cracks

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If your screen or back glass is badly cracked, lay overlapping strips of packing tape over the glass to protect yourself and make disassembly easier.

Make sure there's a smooth area near the bottom edge that's big enough for a suction cup to stick to.

Step 3: Remove the pentalobe screws

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Use a P2 pentalobe driver to remove the two 7.4 mm-long screws on either side of the charge port.

Step 4: Mark your opening picks

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If inserted too far, an opening pick can damage your device. Follow this step to mark your pick and prevent damage.

Measure 3 mm from the tip and mark the opening pick with a permanent marker.

You can also mark the other corners of the pick with different measurements.

Alternatively, [link|https://guide-images.cdn.ifixit.com/igi/pQGATIGUbViSB4gB.full|tape a coin to a pick|new_window=true] 3 mm from the tip.

Step 5: Create a gap using a suction handle

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The next two steps show how to create an initial gap using a suction handle.

Use a [guide|157348|hair dryer|new_window=true] or [guide|151116|heat gun|new_window=true] to heat the bottom edge of the back glass until it's hot to the touch.

You can also use an [product|IF145-198-4|iOpener|new_window=true] to heat the back glass. Follow [guide|11677|these instructions|new_window=true] to heat and apply the iOpener properly.

Step 6:

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Apply a suction handle to the bottom edge of the back glass.

Pull up on the handle with strong, steady force to create a gap between the back glass and the frame.

If a gap doesn't appear, apply more heat to the edge and try again.

Insert the tip of an opening pick into the gap.

Step 7: Back glass information

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As you slice the adhesive securing the back glass in the following steps, don't insert your pick deeper than 3 mm to avoid damaging the following areas:

A delicate cable connecting the back glass to the iPhone, right next to the volume up button. ***Don't insert your pick here to avoid slicing the cable.***

Multiple spring contacts around the perimeter of the iPhone.

Step 8: Separate the bottom edge adhesive

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Slide the opening pick along the bottom edge to slice the adhesive.

If the adhesive feels difficult to slice, reheat the edge for a minute and try again.

Leave the opening pick in the bottom-left corner to prevent the adhesive from resealing.

Step 9: Heat the left edge

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Use a hair dryer or heat gun to heat the left edge of the back glass until it's hot to the touch.

Step 10: Separate the left adhesive

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Insert a second opening pick into the bottom-left corner, close to the existing pick.

Don't insert your pick deeper than 3 mm to avoid damaging the spring contacts.

Slide your pick along the left edge to separate the adhesive and release the metal clips.

You'll hear and feel the metal clips release as you pass them.

Leave this pick inserted in the top-left corner to prevent the adhesive from resealing.

Step 11: Heat the top edge and corner

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Use a hair dryer or heat gun to heat the ***top edge*** and ***top-right corner*** of the back glass until it's hot to the touch.

Step 12: Separate the top adhesive

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Don't insert your pick deeper than 3 mm to avoid damaging the spring contacts.

Insert a third opening pick into the top-left corner.

Slide the opening pick along the top edge and around the top-right corner, ***stopping above the volume up button***.

Leave this pick inserted to prevent the adhesive from resealing.

Step 13: Heat the right edge

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Use a hair dryer or heat gun to heat the right edge of the back glass until it's hot to the touch.

Step 14: Separate the right adhesive

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Don't insert your pick deeper than 3 mm to avoid damaging the spring contacts.

Insert a fourth opening pick into the bottom-right corner.

Slide the opening pick around the corner and up the right edge, ***stopping below the volume down button***.

Leave this pick inserted to prevent the adhesive from resealing.

Step 15: Reposition the back glass

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At this point, the back glass should be free from the frame. If the back glass feels stuck, go back around the perimeter with your pick to check for missed sections of adhesive or stuck clips.

Swing open the back glass to the ***right*** of the iPhone to separate the remaining adhesive.

Support the back glass with a clean, sturdy object.

Step 16: Remove the battery connector cover

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Use a tri-point Y000 driver to remove the three screws securing the battery connector cover:

Two 1.3 mm‑long screws

One 1.0 mm‑long screw

Step 17:

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Lift and remove the battery connector cover.

Step 18: Disconnect the battery

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Use the point of a spudger to pry up and disconnect the battery press connector.

Step 19: Remove the back glass connector cover

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Use a tri-point Y000 driver to remove the four screws securing the back glass connector cover:

Two 1.3 mm‑long screws

Two 1.0 mm‑long screws

Step 20:

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Lift the back glass connector cover straight up and remove it.

Step 21: Remove the back glass

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Use the point of a spudger to pry up and disconnect the back glass connector.

Step 22:

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Remove the back glass.

Step 23: Remove the Taptic Engine cover

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Use a Phillips screwdriver to remove the three screws securing the Taptic Engine cover:

One 2.9 mm‑long screw

One 1.3 mm‑long screw

One 2.4 mm‑long screw

Step 24:

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Use tweezers or your fingers to lift the top edge of the Taptic Engine cover.

Once the bottom edge unlatches from the frame, remove the Taptic Engine cover.

Step 25: Loosen the lower assembly cable

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Use the point of a spudger to pry up and disconnect the lower assembly cable from the logic board.

Step 26:

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Use the point of a spudger to pry up and disconnect the two connectors near the bottom right edge of the frame.

Step 27:

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Remove the two screws securing the lower assembly cable:

One 1.0 mm‑long tri-point Y000 screw

One 1.3 mm‑long Phillips screw

Step 28:

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Use a hair dryer to heat up the lower assembly cable section on top of the Taptic Engine until it's hot to the touch.

Step 29:

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Slide an opening pick under the lower assembly cable to separate it from the Taptic Engine.

Carefully bend the cable out of the way so you can access the Taptic Engine.

Step 30: Remove the Taptic Engine

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Use a Phillips screwdriver to remove the 2.1 mm‑long screw securing the Taptic Engine.

Step 31:

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Use the point of a spudger to pivot the corner bracket up.

Step 32:

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Slide the tip of an opening pick along the top edge of the Taptic Engine to separate the plastic buffer strip adhered to it.

Step 33:

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Use the point of a spudger to pry up the Taptic Engine.

Be careful not to pry against the battery.

Remove the Taptic Engine.

Step 34: Remove the loudspeaker

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Remove the four screws securing the loudspeaker:

One 1.7 mm‑long Phillips screw

One 1.5 mm‑long Phillips screw

One 4.1 mm‑long standoff screw

One 1.3 mm‑long tri-point Y000 screw

Step 35:

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Insert the point of a spudger underneath the loudspeaker's bottom-right screw hole.

Pry up and remove the loudspeaker.

Step 36: Battery adhesive information

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Your iPhone's battery is secured with three [link|https://www.ifixit.com/News/45779/ask-ifixit-what-is-stretch-release-adhesive-and-why-do-we-love-it|stretch release adhesive strips|new_window=true]. The next four steps show how to remove them and free your battery.

Be careful not to dent or puncture the battery. Avoid using sharp tools near it.

Step 37: Remove the battery

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Use the tip of an opening pick to separate a black pull tab from the bottom of the battery.

Use tweezers to help peel the tab away from the battery.

Don't try to pull the tab out from under the battery just yet.

Step 38:

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Use tweezers or your fingers to grab the pull tab.

Slowly pull the adhesive out from under the battery at as low of an angle as possible.

Give the strip plenty of time to stretch and re-grip it as necessary. Avoid dragging it over the components or cables above the battery.

When the strip becomes too long, wrap it around your tweezers and continue pulling.

If a strip breaks off, try to retrieve it from under the battery. If you can't retrieve it, move onto the next strip.

Step 39:

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Repeat the procedure with the two remaining adhesive strips.

Carefully bend the lower assembly cable out of the way as needed to access the adhesive strips.

Step 40:

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If you removed all three stretch release adhesive strips, congratulations! Remove the battery and ***skip down three steps*** for reassembly instructions.

If one or more adhesive strips broke, ***skip to the next step*** to remove them with isopropyl alcohol.

Step 41: Alternate method to remove the battery

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The next two steps show how to remove the battery if the adhesive strips broke.

Lift the bottom edge of the frame to tilt the iPhone.

Use a pipette or a syringe to apply 2–3 drops of high concentration (>90%) isopropyl alcohol along the bottom edge of the battery, close to where each broken adhesive strip came out.

Wait one minute for the isopropyl alcohol to flow under the battery and soften the adhesive.

Step 42:

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Insert the flat edge of an opening pick between the left edge of the battery and the frame.

Pry the battery upwards slowly with steady force. Give the adhesive time to release.

Don't bend or crease the battery. If it feels stubborn, apply a few more drops of isopropyl alcohol and try again.

Once the adhesive loosens, grab and remove the battery.

Step 43: Disassembly complete

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Congratulations on completing disassembly! ***The remaining steps will show how to reassemble your iPhone.***

Depending on your iPhone model, some reassembly photos may have minor visual discrepancies. The procedure, however, will be correct for your iPhone.

Step 44: Install the replacement battery

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Remove any remaining adhesive from the battery recess. Wipe the frame surface with a lint-free cloth and a few drops of isopropyl alcohol.

Step 45:

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Peel the adhesive liner away from the battery.

If your new battery doesn't have adhesive installed, [guide|137171|follow this guide|new_window=true] to apply new [product|IF145-458|stretch release adhesive strips|new_window=true], or use [product|IF317-072-2|thin, double-sided tape|new_window=true] to secure it.

Step 46:

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The battery adhesive is very sticky! Be careful as you align the battery in its recess—once it sticks, you won't be able to realign it.

Lower the battery partially into its recess.

Temporarily connect the battery to the logic board to ensure that the cable reaches.

Lay the battery in its recess.

Step 47:

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Use your fingers to press firmly against the battery for ten seconds to bond it to the frame.

***Disconnect the battery from the logic board.***

Step 48: Install the loudspeaker

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Angle the bottom edge of the loudspeaker towards the frame.

Press the loudspeaker into its recess.

Step 49:

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Install the four screws securing the loudspeaker:

One 1.7 mm‑long Phillips screw

One 1.5 mm‑long Phillips screw

One 4.1 mm‑long standoff screw

One 1.3 mm‑long tri-point Y000 screw

Step 50: Install the Taptic Engine

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Lay the Taptic Engine in its recess.

Step 51:

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Use your finger to pivot the corner bracket down into place.

Step 52:

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Use a Phillips screwdriver to install the 2.1 mm‑long screw securing the Taptic Engine.

Step 53:

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Use your finger to gently press the lower assembly cable onto the top of the Taptic Engine.

Step 54:

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Install the two screws securing the lower assembly cable:

One 1.0 mm‑long tri-point Y000 screw

One 1.3 mm‑long Phillips screw

Step 55:

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Use your finger or a spudger to press and connect the two lower assembly cable connectors.

Step 56:

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Lay the Taptic Engine cover in place and align it by its screw holes.

Make sure the bottom edge of the cover latches properly to the frame.

Step 57:

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Use a Phillips screwdriver to install the three screws securing the Taptic Engine cover:

One 2.9 mm‑long screw

One 1.3 mm‑long screw

One 2.4 mm‑long screw

Step 58:

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Use your finger or a spudger to press the assembly cable connector onto the logic board.

Step 59: Remove the leftover adhesive

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Work around the fragile grounding clips as you're cleaning the frame. If you bend one out of place, gently bend it back with your fingers or tweezers.

Use [product|IF145-020-4|blunt nose tweezers] or your fingers to remove large pieces of adhesive from the frame perimeter.

Use a spudger to scrape the adhesive residue off of the frame.

If the adhesive feels stubborn, apply some heat using a [guide|157348|hair dryer|new_window=true] or [guide|151116|heat gun|new_window=true] and try again.

Step 60: Clean the back glass

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If you're reusing your back glass, apply a few drops of highly-concentrated isopropyl alcohol (over 90%) to a [product|IF145-284|microfiber] or lint-free cloth and wipe around the perimeter to prepare the surface for new adhesive.

Step 61: Clean the frame

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Wrap a lint-free cloth or a coffee filter over the point of a spudger and apply a few drops of highly-concentrated isopropyl alcohol (over 90%) to it.

Wipe in one direction along the perimeter of the frame to clean the adhesive residue.

Take your time doing this. A clean frame allows replacement adhesive to lay evenly, ensuring a better bond.

Step 62: Apply the replacement adhesive

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Lay the adhesive sheet over the frame to determine its proper orientation.

Use features such as the camera cutout and notches along the top and bottom edges to visualize how the adhesive will lay in the frame.

Step 63:

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Grab the tab in the corner of the adhesive sheet and peel the liner to expose ***a third ***of the adhesive.

The exposed adhesive is very sticky. Don't let it touch anything until you're ready to apply it to the frame.

If your adhesive has multiple liners, peel the liner that exposes the side that sticks to the frame.

Step 64:

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Carefully align the exposed edge of the adhesive strip with the corresponding edge of the iPhone's frame.

Once the adhesive is pressed into place, you can't reposition it—you'll have to remove it and start over with new adhesive.

When it's correctly aligned, gently press the exposed adhesive strip onto the frame.

Step 65:

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Continue peeling away the liner from the adhesive, gently pressing the adhesive into place.

If you've correctly aligned the adhesive, the edges will fall perfectly into place.

If your adhesive is slightly misaligned, gently pull the long edges into alignment with the frame.

If the adhesive begins to crease or wrinkle, remove it and start over with fresh adhesive.

If you don't have another set of adhesive strips handy, it's okay to temporarily put your iPhone back together and use it normally without any adhesive. Just keep in mind that your iPhone's water resistance will be compromised until you replace the adhesive.

Step 66:

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Use a spudger to press the adhesive around the entire perimeter of your iPhone.

Work around the fragile grounding clips. If you bend one out of place, gently bend it back with your fingers or tweezers.

Don't press too hard, or you'll stretch and deform the adhesive.

Step 67:

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Use a spudger or your fingers to lift the pull tab connected to the large front liner. The pull tab is often in a corner of the liner.

Use the pull tab to peel off the large front liner from the adhesive.

At this point, you may still have liner covering the perimeter, which prevents the adhesive from accidentally sticking to anything while you're reassembling your iPhone. ***Don't remove these small release liners just yet.***

Step 68: Connect the back glass

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Prop up the back glass along the right edge of your iPhone.

Step 69:

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Use your finger or the flat end of a spudger to press and connect the back glass connector onto the logic board.

Step 70: Connect the battery

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Use your finger or a spudger to press and connect the battery press connector onto the logic board.

***This is a good point to test your repair before sealing up your iPhone. ***Power on your iPhone and make sure it works as expected. Power it back down and continue reassembly.

If your iPhone doesn't turn on, connect it to a power source and try again.

If you've replaced the logic board and the screen fails to turn on, you'll need to follow the [guide|178634|screen guide|new_window=true] to manually connect the display connector.

Step 71: Install the connector covers

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Align the back glass connector cover by its screw holes and lay it in place.

Step 72:

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Use a tri-point Y000 driver to install the four screws securing the back glass connector cover:

Two 1.3 mm‑long screws

Two 1.0 mm‑long screws

Step 73:

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Align the battery connector cover by its screw holes and lay it in place.

Step 74:

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Use a tri-point Y000 driver to install the three screws securing the battery connector cover:

Two 1.3 mm‑long screws

One 1.0 mm‑long screw

Step 75: Remove the final adhesive liners

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Use your fingers or a spudger to peel away all perimeter liners, exposing the adhesive.

As you remove the liners, make sure nothing touches the exposed adhesive.

Check the frame and back glass for any stray liners and remove them. There should be no liners remaining.

Step 76:

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Lower the back glass onto the frame, beginning with the top edge.

If you feel resistance, a perimeter clip may have bent out of place and is being crushed by the frame. Look at the point of resistance and gently straighten any bent clips.

Press along the edges of the iPhone until the back glass sits flush against the frame.

Step 77: Apply heat to the perimeter

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Use a [guide|157348|hair dryer|new_window=true], [guide|151116|heat gun|new_window=true], or an [guide|25705|iOpener|new_window=true] to heat the back glass perimeter until it's slightly too hot to touch.

The heat softens the adhesive and helps create a better bond.

Step 78: Apply pressure to the perimeter

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Use your fingers to firmly squeeze around the perimeter of the iPhone.

Step 79:

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Place your iPhone screen-side down on a clean, flat work surface.

Lay a strip of tape around the perimeter of the back glass to protect the finish.

Stack coins around the perimeter of the back glass until you create a wall that's as tall as the rear camera protrusions.

Alternatively, you can use [guide|142291|vise clamps] around the perimeter of your device to set the new adhesive.

Step 80:

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Place 3-4 heavy books squarely on top of your iPhone.

The coins may leave a slight impression on the bottom book cover, so don't use anything valuable.

Leave the books in place for about 30 minutes.

The pressure will help activate the adhesive.

Step 81: Install the pentalobe screws

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Use a P2 pentalobe driver to install the two 7.4 mm-long screws on either side of the charge port.

📖 Repair guide provided by iFixit - The free repair manual. Licensed under CC BY-NC-SA 3.0.

iFixit Difficulty: Moderate | Time: NaNh NaNm

DIY vs Professional Repair

✋ DIY Repair

  • ✅ Lower cost (parts only: $30-$84)
  • ✅ Learn new skills
  • ❌ Risk of further damage
  • ❌ No warranty
  • ❌ Requires tools and time

🔧 Professional Repair

  • ✅ Expert installation
  • ✅ Warranty included
  • ✅ Faster turnaround
  • ❌ Higher cost ($50-$140)
  • ❌ Need to find reputable shop

Environmental Impact

By choosing to repair your iPhone 16 Pro Max instead of replacing it, you're preventing approximately 72 kg of CO₂ emissions. Manufacturing a new iPhone 16 Pro Max generates 75 kg of CO₂, while this repair only produces about 3 kg of CO₂. That's a 96% reduction in carbon emissions!

Get a Personalized Repair Estimate

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